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天津变电站来了智能机器人 巡检设备"眼神好脑子快"

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变电站来了智能机器人
   小机器人从它的专属休息室“走”出来,进入吴庄500千伏变电站中的220千伏设备区,开始工作。它沿轨道一路前行,时不时停下来,“瞪着”大眼睛向设备区域张望,逐一仔细检查线路中导线接头的部位……
  这是天津投入的第二批电力智能巡检机器人,也是目前全国最先进的智能巡检机器人,全市仅在吴庄500千伏变电站、上古林220千伏变电站和北郊500千伏变电站使用。在雾霾等恶劣天气下,智能机器人能代替人力,在电网设备的运行和维护中发挥重要作用。
  定点红外测温,精确度更高
  智能巡检机器人是服务于电力系统生产的特种机器人,具有一种或多种拟人功能,可代替或辅助人工进行设备巡检、带电抢修和维护作业等。吴庄变电站的这个机器人主要负责设备巡检。
  机器人通体白色,有着拟人化的外形,头部有眼睛、耳朵,躯体靠“脖子”云台与之连接,脚部为两组大小不同的轮子。仔细观察发现,它的两只眼睛分别为白色和黑色。“白色的眼睛为普通可视光,黑色的眼睛为红外线。”吴庄变电站站长张清照介绍,黑色眼睛负责检测隐患,里面的红外测温仪可及时发现导线接头是否温度过高。若存在问题,机器人会通过系统向管理员发出警报。
  优势:“如果人力检测,工人得拿手持设备对接头逐一检查,但这种测量有可能因距离不同造成结果不同。而机器人在固定轨道上行进、在预设点位检测,每次对同一个设备检测的距离误差不会超过2厘米。”张清照说。
  全程无需人力,检查不偷懒
  吴庄500千伏变电站是天津目前电压等级最高、占地面积最大的变电站,运维人员巡检一遍需要四五个小时,但由机器人来操作,仅需要两小时。此外,利用机器人巡检系统,运维人员足不出户,直接在驻点发布巡视命令,机器人就可以自动采集巡视测温图片并进行智能分析,短短几分钟便将分析结果信息或报警信号传至后台,实现变电站的远程故障判别。
  优势:每天18时,机器人按预设程序离开休息室工作,两个小时后准时结束巡视返回,并自动完成接线充电,全过程不需要人力干预。据了解,它每天要走2800米的路程,达到189个点位,转头837次,完成对数千个观测点位的检测。
  对比历史数据,及早查隐患
  机器人将数据收集后,系统会自动将每个点位的数据记录,通过对比每次检测数据的变化,预防故障的出现。“这项工作如果由人来做就会特别繁琐,需要每天记录每个点位的温度情况,再逐一对比。”
  优势:张站长介绍,当设备没有超过预警温度的范围时,人力检测不会发现任何问题,但机器人的系统却可以通过对比历史数据立即发现这种潜在隐患。
  不怕雾霾天,照样完成任务
  在低温、雾霾等恶劣天气条件下,机器人更能发挥出人力所不及的作用。秋季雾霾天气频发,能见度不足100米。智能巡检机器人依然能够按照设定好的路径完成巡检任务,实时回传清晰的设备视频、图片、红外成像测温视频、数据,自动读取设备表计,开展远程巡视、特殊巡视,自动生成巡检报告和历史数据趋势曲线。
  优势:“巡检时距离设备一般在20米内,它对设备‘瞧’得很清楚,可见光检测不会对它造成影响,还可以通过图像预处理及滤波技术增强照片清晰度。”通过对比检测,红外检测在恶劣天气下也相对准确;在巡检时对设备噪音采集与分析,识别设备故障,即使在雾霾天依然可以保证检测的准确性。

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